📞 93437 77577 or 90082 34224✉️ maruthiautocomponents@gmail.com
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Maruthi Auto Components

MAC Factory & Process Gallery

A glimpse into the infrastructure, production, and people that power Maruthi Auto Components.

Raw Material Storage Area

RM Storage Rack

Raw Material Storage Area

Conducting receiving Inspection

SPM Cutting Area

Cross Member

SPM Cutting Area

Tube cross cutting SPM Cutting machine.

Office

CEO Desk

Office

Perfectly maintained Files in Rack System.

Shop Floor

Unit-1

Shop Floor

Traub Machines, Soco Cutting Machines, Soco Chamfering Machine, WIP Area and Inspection area viewed from Office .

Soco Cutting Machine

Rod and Tube Cutting SPM machine

Soco Cutting Machine

Operator operating SOCO cutting machine.

In-Process inspection

Team quality Check

In-Process inspection

Team with Quality head and CEO checking for the quality of the produced products conducting In-Process Inspection.

Team

Group

Team

MAC team.

Training

Employee Training

Training

Every 6 months employee training is conducted.

Quality Check

Dimension

Quality Check

Dimensions of the product is checked with reference to the customer drawings.

Shop Floor

Unit-1

Shop Floor

WIP, Traub Machines, SOCO cutting Machine, SOCO Chamfering machine.

SOCO ID & OD Chamfering Machine

Chamfering and facing Application

SOCO ID & OD Chamfering Machine

Operator placing chamfering parts.

Loading and Unloading area

View from Unit-2

Loading and Unloading area

Raw material storage area, Loading Unloading Area, Bin Storage area.

Unit-1

Shop Floor

Unit-1

Well organized Unit1, a look from entrance.

Shop Floor

Unit 1

Shop Floor

.

Team

Team with Customer

Team

Storage Bins

Bins

Storage Bins

Storage bins organised based on the sizes and colour.

Team

Snack time

Team

Team at snack area.

Celebration

team celebration

Celebration

Teams spirit.

Welding and Final Inspection Area

Unit-2

Welding and Final Inspection Area

Final Inspection and Welding Area of Corner Piece.

Unit-2

Unit-2 Shop Floor

Unit-2

Inspection Area and Welding Area.

Unit-2

Unit-2 Shop Floor

Unit-2

Team in production of Corner Piece.

In-Process Inspection Process

Final Goods

In-Process Inspection Process

WIP .

Thread Rolling Machine

Threading

Thread Rolling Machine

Threading done for Bolts.

Final Inspection

Inspection

Final Inspection

Quality check.

In-Process

WIP

In-Process

Work in process.

Corner Piece Production

Unit-2

Corner Piece Production

Lean Concept implemented for Corner Piece Production.

Unit-1

WIP

Unit-1

Shop Floor.

Laser-Cutting Machine

First Piece

Laser-Cutting Machine

Sir holds the initial sample piece produced by the Laser Cutting Machine

Inauguration

Laser-Cutting Machine

Inauguration

Inauguration with Pooja for Laser Cutting machine.

Corner Piece Production

Work in Process

Corner Piece Production

Welding of Corner Piece and InProcess Inspection

Factory Entrance

Parking Zone

Factory Entrance

Sufficient to allow entry for large trucks or container carriers

Inspection

Inspection Area

Inspection

Maintains a clean and organized inspection workstation using 5S System.

Cycle Time

Corner Piece Cycle Time

Cycle Time

Corner piece cycle time is displayed on the board for all the employees reference

Standards

ISO Standards

Standards

Look at the board our processes are in accordance with ISO standards

Team

CEO with Employees

Team

A formal gathering of employees with the Chief Executive Officer

Team

Our Team

Team

Rest place for employees

My Team

Disciplined Team

My Team

Each team is assigned to specific zones and following the safety protocols

Unit-2

Shop Floor

Unit-2

A well-structured setup with a clean infrastructure

Unit-2

Shop Floor

Unit-2

Dispatch

Corner piece dispatch

Dispatch

Well-arranged dispatch system for corner piece

Inspection Area

Product Final Inspection

Inspection Area

A skilled inspector checks each product before dispatch.

Unit-1

Working Area

Unit-1

Everyone has zone and follows safety rules

Work Area

Our Team

Work Area

Our employees are skilled, efficient, and follow safety protocols

In Process Inspection

WIP

In Process Inspection

Every employee records in-process inspection

Quality Check

Inspection by CEO

Quality Check

Finished products are inspected by the CEO to ensure quality standards.

Send-off Party

Cultural Send-off

Send-off Party

A traditional farewell was held for the resigned employees

Farewell ceremony

Respectful farewell

Farewell ceremony

CEO’s appreciation for their contribution.

Team

Team Appreciation

Team

Team members are missing the resigned employees.

Team

Team Appreciation

Team

Resigned members received gifts during the farewell.

Team

Team Appreciation

Team

Resigned members received gifts during the farewell.

Team with Customer

MAC team with Customer

Team with Customer

The customer participated in the celebration with the employees.

Drilling

Corner Piece Drilling

Drilling

Drilling a corner piece by a trained operator.

Chamfer

Corner piece Chamfer

Chamfer

Chamfering of the corner piece is performed at this point

Tapping

WIP

Tapping

A trained operator performs tapping on the corner piece

Prayer

Morning Prayer

Prayer

Employees engage in morning prayer sessions before work.

Corner Piece Inspection

Inspection Training

Corner Piece Inspection

Corner piece inspection training conducted by the CEO

Wishes

Team wishes

Wishes

wishes for Resigned Employees

Master Sample

MAC Sample Products Overview

Master Sample

All the MAC Products displayed here

Meeting

Minutes of Meeting

Meeting

Daily production details and Issues discussing with employees.

Farewell

CEO Wishes employees

Farewell

Best wishes to Employees who have resigned

Assembly

Corner Piece Assembly

Assembly

Dedicated and disciplined team working at the Corner Piece Assembly area.

Corner Piece Load Testing

Load Test(800kg) with No Breakage

Corner Piece Load Testing

A Skilled Quality technician trained for load testing